From digital file to finished physical object
From file to mould – The tray was designed in Cinema 4D and exported as an STL. From that file, a CNC machine cut a foam positive – the exact form of the final object. That positive was used to create a plaster mould.
Material trials – Working with Glasgow fabricator Altronica, we ran extensive trials across several variables simultaneously: paper type and fibre composition, papercrete mix consistency, curing time, and non-toxic concrete dye concentration to achieve the target colour. Twenty prototypes were produced before a production specification was agreed.
Pad printing – The tray features two medallions – a Bruichladdich distillery seal and a “Release Aromas” water drop mark – set into recessed surfaces on the face of the tray. Standard printing methods don’t work on uneven surfaces. Pad printing does: a silicone pad picks up the ink from a flat plate and conforms to the contour as it presses down, transferring a clean image into the recess. The Bruichladdich wordmark was applied to the tray’s side edge using the same method.